Friday, December 5, 2014

The Finished Harpa

The nyckelharpa has been finished for a few months now, and my posting on the project went by the wayside in lieu of my wedding and everything that entails.

Here is the finished instrument and I must say I'm pretty proud of it!
 
The finish looks wonderful--thank you to my friends, the Welkers, who allowed me to fumigate their garage last winter to apply the varnish!  Thanks to Lon B. for the piece of leather from his leather working business!
Thanks to Earl Holzman for the wonderful bow he made for me--check out his website for ordering!
I'll post more pictures tomorrow.

I had to rework the key box due to a miscalculation of the spacing of the keys.  They are truly spaced much closer than you might expect--the last few keys being very thin or delicate, which meant that the "spacers" on the key box components (the "key holders") had to be very thin.  It was pretty frustrating trying to carve the fine pieces and eventually I just popped them out and glued them back in on purpose.

All the keys slide well.  I do have plans to rework my tangents with a different wood, heavier and harder than the cherry wood I used originally.  The sound is great on the highest string, good on the middle string, and fairly good on the bottom string but not fantastic.  I'm hoping I can get a better sound by replacing the tangents with the higher density wood.

I have also just purchased a copy of Peter Puma Hedlund's nyckelharpa school vol. #1, available through Rita Leydon's website (the producer of some fine films on Swedish music).  I can't wait to truly get started learning how to properly hold and play this instrument, and perhaps one day I'll be able to take a few live lessons with a nyckelharpa professional!

Monday, January 27, 2014

The Key Box

A year later, I'm picking up where I left off in my blog posts.  The nyckelharpa is finished and I'm thoroughly enjoying playing it!



When I left off, I was beginning the keybox.  A nyckelharpa is bowed like a violin.  However, to get the variety of notes needed for a melody, it is fretted, but not in the usual way . . . You need a keybox!

A keybox holds --ready?--  the keys!  The keys hang downward away from the strings and hold the tangents--pieces of wood sticking up at right angles to the keys (some of them passing through one or two layers of keys)--which, when a key is pushed "upward" or "in" (NOT like a piano!  Think of a sliding motion rather than a pressing down motion), moves the tangent against the string and gives your variety of notes.  (This is where I could start going into details about string length and diameter, and how these variables apply in a harmonic curve.  If you're curious, that will be at the bottom).



The keybox is like a layer cake.  I began with the bottom and worked to the top, because each layer must fit and work with the layer below.  It was tedious.  This is the bottom, which is screwed to the neck of the instrument.  I used a small saw where I could, but mostly used a chisel to shape the odd angles.








My fingers are gripping the part which attaches to the neck, and the slight "rise" is where it begins to hover over the soundboard.












Simultaniously, I began ripping blanks for carving keys.  Whew!  I learned from the PBS long-running show, "The Woodwright's Shop", hosted by Roy Underhill, to cut around the corners in order to end up with an even thickness.









Hours, days, weeks later . . . I have some nice blank sheets to cut smaller pieces from.  Then I switched to my pocket knife to "whittle" the keys to fit, each one individually.  (the ultimate "custom job").







The keys need to rest in slots.  Think of a turret on a castle.  After carving the bottom "layer", I began on the next layer and discovered I could use my saw to cut the depth, and then use the point of my knife to score stopping point.  I could then pop the waste out.  Occasionally, I would also pop out the "tooth" which was meant to stay, but wasn't an issue and was easily glued back into place.






Lots of intricate cutting ahead.  You can see the bottom pieces are just right!  On to the next layer!











Harmonic Curve & etc:
Imagine a grand piano (or a harp).  When you sit at the piano, the bass (low notes) side extends further away from you and the treble (high notes) side is pretty short.  That's a harmonic curve.  You can get fancy and scientific with the diameter (thickness) of the strings vs. the length of the string, but BASICALLY a long string will have a lower sound and a short string will have a higher sound.

A string has a "vibrating length"--the string starts at one point and stops at another point and what is in between those points can vibrate freely.  When you fret the string (press it against a different point along that vibrating length) you essentially make it shorter, which makes the note sound higher.

In the case of my nyckelharpa, all the strings have the same vibrating length, so how do I get so much variety from very high and squeaky to low and rich?  You change how thick the strings are!  The lower notes come from thicker strings.  Like a wind chime with pieces of metal rods:  the really high tinkly sounds come from thin and short rods--the lower gong-like sounds come from longer thicker rods.  If the rods weren't made thicker, they would have to be much longer to get the same low note (and you'd have to find yourself one heck of a tree to hang it on!).

That's my short and condensed version.

Sunday, July 7, 2013

Almost There!

The project is nearing completion!

I still need to do some shaping on the tailpiece.  Then, the peg holes need to be drilled.  After that, I can apply a finish to protect the wood--especially the soundboard and back which are made from the softer redwood.


I've whittled away quite a lot on the tailpiece . . . and my poor fingers.  The short story is to always pay attention to what you're doing, and if you're fatigued it might be a good idea to call it a day.  After using a chisel for the better part of the day, I took a half-inch slice to the thumb.  It has healed better than the blistered spot just above the cut, and the various other nicks and bruises.






I dug around the internet to learn what I could about sound holes.  I only followed two basic things: 1) the notches should line up with the feet of the bridge, and 2) the top holes should be just to the outside of the feet of the bridge.  I decided to wing it on the rest.  The masking tape helped to prevent tear-out.  I cleaned the holes up with a little sand paper.





Again, I really had no clue about the bass bar; so, there it is.  The rule I found about bass bars said the bar should run underneath the [left] foot of the bridge.  I assumed the highest point should be near the notches of the f-holes, then tapers on both ends.  It's about 1/2 inch (or slightly more) thick.  I used this piece because it sounded musical when I tapped all up and down it.  Highly scientific.







At this point I got carried away and forgot to add a label to the inside of the soundbox.  Oh well.  I think I'll remember it's mine.  If I ever become a world-famous nyckelharpa builder, this one will be special without a label . . . like a piece of McCoy pottery. 

These little clamps are working so well!







And here it is!  A little more fitting to do on the tailpiece, peg holes to be drilled, and the keybox underway!

Tuesday, June 25, 2013

Smoothing

When I removed the clamps from gluing the bottom/back and sides together, I cut away the lip of wood in order to even up the edge.  I like the clean look it has--though I have seen a few pictures of nyckelharpas with a lip around both top and bottom edges.  I'll leave a lip around the top.

I rough-cut the "curves" of the corners.  I was nervous the whole time in case I accidently removed too much wood or cut a wrong angle.



 
 Before and after.

I really like seeing the patterns of the grain of the different pieces come together.








The edges have turned out smooth and not hideous at all!  I had to splurge and buy a replacement sander (the one "power tool" I'm using) since my random orbital fell apart, and was really too big for this project anyhow.  Instead, I chose a Craftsman detail sander.
I was so excited after this point, that I couldn't sleep that night.  My female mind kept running down my list of what I should work on next and how long would it take to attach the sound board?  Cut the keys?  Put the keybox together?  Shape the tailpiece?  Don't forget the pegboard strengthener . . . .

Fiddley Work



 I find myself working in spurts.  While I waited on the glue to dry, I cut a rough piece of what will become the tailpiece.  Whew!  Maple is tough stuff to cut by hand.

I left extra wood on the tail of the tailpiece.  It will be removed and shaped when I do a final measurement .





Sawing, sawing, sawing. 


This chunk of alder is being cut for blanks for keys.  The sides of the keybox will be cherry.  I'm using the alder for the keys (for now) because I had a chunk of alder and it seems to be workable.  Because the keybox won't be glued to the neck of the harpa, I feel I could always go back and make a new keybox.

Back it up

 Once the sides were cut, leaving the ends square . . . well . . . square-ish . . . I clamped it together.  I have a large piece of heavy glass measuring about 1' x 2'.  It provides the perfect surface for sanding accurately.  I used it to level or even-up the bottom edges of the body of the harpa.  It worked!  This created flush edges all around which made attaching the bottom or back much easier.



Sides glued up.













To help with attaching the bottom/back and the sound board, I made clamps.  These are simply threaded rods (you can buy them at the local hardware store--precut in 6-inch lengths; however, I found long lengths at the lumber yard and the guys were happy to cut them for me . . . let's just say I could have saved about $20 if I'd gone to the lumber yard first).
I cut 1" pieces from the largest diameter dowel rod I could find.  Some matching washers and suitable wing-nuts, and "washers" I cut from a sheet of cork, and there you have it!  Voila!  There's just enough wiggle room plus the cushion from the cork that they can clamp uneven/slightly angled edges.



Here are my clamps in action.  Working very well.  They did leave a little cork residue when I took them off, but some light sanding took care of that.

Smoothing

When I removed the clamps from gluing the bottom/back and sides together, I cut away the lip of wood in order to even up the edge. I like the clean look it has--though I have seen a few pictures of nyckelharpas with a lip around both top and bottom edges. I'll leave a lip around the top.

I rough-cut the "curves" of the corners. I was nervous the whole time in case I accidently removed too much wood or cut a wrong angle.






Before and After
I really like seeing the patterns of the grain of the different pieces come together.


The edges have turned out smooth and not hideous at all! I had to splurge and buy a replacement sander (the one "power tool" I'm using) since my random orbital fell apart, and was really too big for this project anyhow. Instead, I chose a Craftsman detail sander.
I was so excited after this point, that I couldn't sleep that night. My female mind kept running down my list of what I should work on next and how long would it take to attach the sound board? Cut the keys? Put the keybox together? Shape the tailpiece? Don't forget the pegboard strengthener . . . .